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Operating costs of a Food Truck: a practical guide with examples

A clear guide (with schematic notes) to understand what really impacts margins – by VS Veicoli Speciali

Running a food truck is not just about cooking and serving – it’s about running a business. When you know your costs well – and how to keep them under control – your truck runs smoothly, and your margins improve. In this article, we’ll go through all the main expenses, with concrete examples and a small toolbox to increase profitability.


In short: understanding your costs means fair pricing, fewer surprises, and higher margins.

  

1) Fixed costs of a food truck: what you pay anyway

 
Fixed costs are expenses you bear even when the truck is not operating. They are necessary for your business to exist: the vehicle, permits, insurance, accounting. They must be planned and kept lean: every euro saved here lowers your break-even point.

  • Lease/financing payment or depreciation of the setup
  • Insurance
  • Road tax
  • Accountant
  • POS service
  • Storage/garage (if you don’t have your own space to park the truck)
  • Basic marketing: website, domain, minimal promotion
  • Scheduled vehicle maintenance and annual gas system inspection

 
In short: fixed = costs of business existence. Goal: streamline and forecast them.

  

2) Variable costs of a food truck: what grows with the work

 
Variable costs increase the more you work: raw materials, staff, consumables, energy. These are the costs that directly impact margins day by day. Here you need method, smart purchasing, and a well-designed menu.

  • Raw materials (Food Cost): ingredients and beverages.
  • Packaging and consumables: containers, cups, napkins, detergents.
  • Energy and fuel: LPG or methane for cooking, electricity (grid/generator/inverter), fuel, tolls.
  • Operational staff: onboard crew and/or support staff.
  • Payment commissions: POS, wallet, event/delivery platforms.

 
In short: variable = what you spend to produce and sell. This is where margins are won.
 
Useful benchmark parameters (adapt to your format):

  • Food Cost: 25–30% of revenue
  • Labor cost: 20–30%
  • Consumables + utilities: 3–7%
  • Commissions: 1–2%
  • Marketing: 2–5%

 
e&d food truck traiteur fixed and variable management costs

  

3) A realistic monthly example

 

Scenario: medium-sized food truck, 22 operating days/month, average revenue €1,200/day (total €26,400/month). Team: 2 onboard staff.

Fixed monthly costs (with installment):

  • Lease/financing payment: €1,200
  • Insurance: €150
  • Road tax (averaged monthly): €30
  • Storage: €150
  • Connettività + POS + gestionale: €65
  • Connectivity + POS + management software: €65
  • Accounting/administration: €120
  • Scheduled maintenance (accrual): €150
  • Basic marketing: €200

 
Total fixed costs: €2,065

 
Variable monthly costs:

  • Raw materials (25% of €26,400): €6,600
  • Operational staff (2 × €100 × 22 days): €3,960
  • Energy/fuels (~€25 × 22 days): €550
  • Packaging/consumables (~€20 × 22 days): €440
  • POS commissions (1.5% of €26,400): €396

 
Total variable costs: €11,946

 
Economic result (with installment): Revenue €26,400 − Total costs €12,389 = Operating margin €14,011 (~54%)

In short: realistic figures; premium events and big cities can raise both revenues and some costs.

earnings of a food truck, for example the ape arancini e basta

  

4) Break-even point without complicated formulas

 
Break-even is the moment when you cover all costs and start earning. With the above figures, variable costs are ~45%.

With fixed costs of €2,065, you need about €4.7–4.8k/month to break even; with leaner fixed costs (~€1.0–1.1k) you only need ~€2.1–2.2k/month.

 
In short: the leaner the fixed costs, the lower the threshold to turn a profit.

  

5) Ten practical moves to increase profit margins

 
1. Menu engineering: promote high-margin dishes, reduce or eliminate time-consuming items

2. Prep & workflow: U-shaped layout, short paths, no downtime

3. Purchasing: contracts and volumes, equivalent alternatives, inventory rotation

4. Dynamic pricing: different price lists for street trade, premium events, private gigs

5. Payments: encourage electronic payments but negotiate fees; set minimum order at events

6. Preventive maintenance: hood filter and fridge motor cleaning, seals = fewer breakdowns

7. Calendar planning: mix secure dates + high-yield seasonal events

8. Brand & reputation: pro photos, uniforms, product storytelling

9. Management control: weekly review of Food Cost and labor cost

10. Efficient setup: professional equipment with optimized consumption, layout for speed
 

In short: 3 key areas – menu, process, purchasing. Plus one foundation: maintenance and data.

food truck setup ghost bagel

  

6) Why the right setup saves (and earns) money

 
The choice of food truck model depends on your product and usage context. For example, an Ape V-Curve can do the same job as a larger truck if the product fits a small space (e.g. coffee, beer, ice cream). For more complex menus (burgers, fried foods), a larger truck is essential.

A well-designed food truck reduces consumption, waste, downtime, and boosts efficiency.

With VS Veicoli Speciali, we build CE-compliant and sanitary-certified setups, tested and tailored to production flow.


Result: faster service, more sandwiches served, better margins.

 
In short: design = efficiency. Efficiency = margins.

  

VS helps you develop a successful street food project

 
The secret is not spending less, but spending smart: knowing where the money goes and making your truck work under the best conditions. With a thoughtful setup and constant cost control, a food truck becomes a stable and scalable business.

Do you want a personalized quote with cost simulation based on your menu and event calendar? The VS Veicoli Speciali team can prepare a numerical plan and a tailor-made setup.

 
In short: moving from generic figures to your actual numbers makes all the difference.